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ASQ CRE Exam Syllabus Topics:
| Section | Objectives |
|---|---|
| Topic 1: Reliability in Design & Development | - Design for reliability - Fault Tree Analysis (FTA) & FMEA - Human factors in reliability |
| Topic 2: Probability & Statistics for Reliability | - Sampling plans and statistical analysis - Probability distributions and functions - Confidence intervals & regression - Basic probability concepts |
| Topic 3: Reliability Testing & Modeling | - Reliability prediction and modeling - Stress screening & qualification testing - Test planning and accelerated life testing |
| Topic 4: Reliability Management & Fundamentals | - Reliability principles and leadership foundations - Role and responsibilities in product lifecycle - Ethics and performance monitoring - Interrelationship of safety, quality and reliability |
| Topic 5: Field Failure Analysis | - Failure investigation and root cause analysis - Corrective actions and FRACAS |
| Topic 6: Maintainability & Availability | - Maintainability concepts and metrics - Preventive & corrective maintenance analysis |
| Topic 7: Reliability Information Systems | - Reporting and data quality - Data management and reliability databases |
ASQ Certified Reliability Engineer (CRE) Sample Questions:
Using complete field-based data, a reliability engineer has analyzed the reliability growth of a repairable system over the last 24 months. The analysis suggests a "no growth" condition, and that finding is reported to management.
Due to a pending multimillion dollar order, management requests that a line be drawn to show growth where none actually exists. The engineer's department manager directs the engineer to comply with management request.
The system is released without improvements and the company receives the multimillion dollar order from an external customer. The customer then requests evidence of the reliability growth. Which of the following actions by the engineer would be MOST appropriat?
Response:
- A. Arrange a meeting with the department manager and upper management to discuss the reliability report.
- B. Ask the department manager to respond to the customer's request.
- C. Arrange a meeting with the customer and discuss all past occurrences
- D. Revisit the original data and project artificial reliability growth to satisfy the customer's request.
Maintainability considerations are important in the design of:
Response:
- A. Unmanned satellites.
- B. Integrated circuits.
- C. Modern automobiles.
- D. Consumer televisions.
Which of the following calculation is used to determine the overall tolerance for the serial combination of the component?
Response:
- A. The square root of the sum of the square of the tolerance.
- B. The maximum of the tolerances.
- C. The sum of the tolerances
- D. The average of the tolerances.
A component fails on the average of once every 4 years with 75% of the failures observed to occur during stormy weather.
If there are 12 hours of stormy whether to every 240 hours of good weather, what are the failure rates for stormy and good weather respectively?
Response:
- A. λ (stormy) = 3.938, λ (good) = 0.0656 failures/yr
- B. λ (stormy) = 4.202, λ (good) = 0.0525 failures/yr
- C. λ (stormy) = 4.000, λ (good) = 0.0655 failures/yr
- D. λ (stormy) = 6.594, λ (good) = 0.0458 failures/yr
The first phase in the operation life history of a population of product units is typically called:
Response:
- A. Wear out phase.
- B. Transition phase.
- C. Debugging phase.
- D. Chance failure phase.
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