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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Management Systems | 30% | - Management of Change
|
| Topic 2: Incident Investigation and Learning | 15% | - Investigation Methodology
|
| Topic 3: Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Competency
|
| Topic 4: Measurement, Audit, and Continuous Improvement | 15% | - Performance Indicators
|
| Topic 5: Hazard Identification and Risk Analysis | 25% | - Risk Evaluation and Control
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
What are some characteristics of an effective Management of Change system: (select all that apply)
- A. Identifies necessary modifications to Risk Based Process Safety element work activities prompted by the change
- B. Develops recommendations that will eliminate process safety incidents
- C. Facilitates implementation of appropriate risk controls
- D. Driven by quality assurance considerations
- E. Requires the proper mix of expertise to evaluate the proposed change
Correct Answer: A,C,E 🗳️
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A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)
- A. Hazard Identification and Risk Analysis
- B. Operational Readiness
- C. Stakeholder Outreach
- D. Measurement and Metrics
- E. Emergency Management
Correct Answer: A,C,E 🗳️
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The Accident Pyramid indicates:
- A. How Murphy's law operates
- B. A graphical illustration of major incidents
- C. That for every accident fatality there are many "near misses"
- D. That for every minor accident there are many accidents of greater consequences
Correct Answer: C 🗳️
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A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)
- A. Incident Investigation
- B. Training and Performance Assurance
- C. Asset Integrity and Reliability
- D. Conduct of Operations
- E. Workforce Involvement
Correct Answer: B,C,D 🗳️
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A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?
- A. Asset Integrity - Training and Performance Assurance - Management of Change
- B. Management of Change - Conduct of Operations - Emergency Management
- C. Process Knowledge Management - Safe Work Practices - Management of Change
- D. Process Knowledge Management - Management of Change - Training and Performance Assurance
Correct Answer: D 🗳️
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